Manual gearbox 085 DS car Audi A2

Manual transmission marking 085
The 085 DS 5-speed gearbox is installed in conjunction with the 1.2l 3-cylinder TDI engine in the 2001 Audi A2. Location at the checkpoint Arrow -1- letter...

Clutch drive — design description
Clutch drive: 1. Clutch slave cylinder. Via clutch travel sender -G-162-; -G162- can be checked with measured values and with electr. verification 2. Plug...

Removal and installation of the clutch slave cylinder
Withdrawal The clutch slave cylinder is removed together with the pipe-hose line. Carefully! Risk of damage to electronic components when disconnecting the...

Clutch free play adjustment
To adjust the clutch free play, the clutch travel sender -G162- must be set to the specified value. Carry out the basic setting in the mode "Vehicle...

Clutch Release Mechanism — Design Description
Instruction. To carry out work on the shaft of the clutch release lever and the clutch release bearing, the gearbox must be removed. Coat all bearings and...

Repair of the clutch release mechanism
Pressing out the bearing bush Removing the support sleeve A. Internal puller 14... 19 mm -Kukko 21/2-. B. VW 771/15- in combination with support adapter -Kukko...

Clutch parts and assemblies
Instruction. Observe the general repair instructions. Replace clutch/pressure plate with damaged or loose rivets. Select the clutch disc and pressure plate...

Checking keyed and riveted clutch connections
Check key connections between pressure plate and cover - middle arrow - for cracks and check rivet connections - arrows on the right - for tightness. A...

Checking the ends of the clutch diaphragm spring
Wear of up to half the thickness of the diaphragm spring fins -arrows- is permissible. In case of repair, it is imperative to select the correct pressure plate...

Removal and installation of the clutch disc and pressure plate
Withdrawal Instruction. In order to be able to use the support -3386-, the axle must be movable. Retaining ring -arrow- must be removed. The axle can now be...

Check of work of a drive of the mechanism of a gear change
With the automatic transmission selector positions between "+" And "-", "D" And "R" or "E" (in economy mode) And "R" the starter should not start. At speeds...

Details and knots of a tip and a cover of the gear lever
Details and knots of a tip and a cover of the gear lever: 1. Tip of the gear lever 2. Sleeve 3. Lid 4. Symbol insert with printed circuit board, insert into...

Removal and installation of the switch button and casing
Withdrawal Turn bush -2- by 90°-in direction of arrow- as far as it will go and remove tip of selector lever -1- with bush upwards. Now you can separate the...

Removal and installation of fastening and insert with symbols
Withdrawal Remove the gearshift drive. Turn bush -2- by 90°-in direction of arrow- as far as it will go and remove tip of selector lever -1- with bush upwards....

Gearshift Drive — Design Description
Gearshift drive: 1. O-ring. Replace 2. Selector potentiometer (back and forth) -G272-. Can be checked by measured values and at electr. verification 3. Bolt 4....

Removal and installation of the gear shift mechanism drive
Withdrawal Carefully! Danger of damage to electronic components when disconnecting the battery. Carefully follow the process of removing the battery....

Disassembly and assembly of the gear shift mechanism drive
Disassembly Remove the gearshift drive. Remove fastener. Detach connector -1- from mounting. Disconnect electrical connectors -2- and -5-. Cut through cable...

Removal and installation of a push rod of the automatic transmission selector
Withdrawal Pull lock -1- upwards from pin -arrow-. Press push rod -2- against spring -3- and remove pin. Installation Installation in reverse order.

Removal and installation of the selector potentiometer
Withdrawal Remove the automatic transmission selector. Remove bolts -arrows- and remove selector potentiometer (back and forth) -G272- from the automatic...

Removal and installation of electromagnet of blocking of the selector of AKP N110
Withdrawal Remove the gearshift drive. Unplug connectors -1- and -2- and move wiring clear. Release retainer on both sides -arrows- and remove. Detach...

Gear shift unit — design description
Gearbox: 1. Gearbox 2. Clamp. Replace 3. O-ring. Replace 4. Pipe-hose line 5. Pipe-hose line 6. Connector for gear selection valve 4 -N287-. The valve can be...

Removal and installation of the block of a gear change
Withdrawal Carefully! Danger of contamination from leaking hydraulic oil. Since the hydraulic pump starts even when the ignition is switched off, it is...

Gear selector adjustment
The gear selector is installed. The tubing/hose lines and all plug connectors are connected. The transport bolt -arrow- has been removed from the lever at the...

Installation diagram of the hydraulic control unit, receiver
Installation diagram of the hydraulic control unit, receiver: 1. Receiver, 40 Nm 2. O-ring. Replace 3. Hydraulic control unit. Can be checked by measured...

Removal and installation of the hydraulic control unit
Withdrawal Instruction. Be sure to disconnect the battery, as the hydraulic pump turns on even when the ignition is off and hydraulic fluid flows out of the...

Scheme of installation of tubular-hose lines
Scheme of installation of tubular-hose lines: 1. Pipe-hose line. Tube color: "blue". If necessary, apply color marks to the tubular-hose lines. Insert into...

Removal and installation of pipe-hose lines
Withdrawal Carefully! Danger of contamination from leaking hydraulic oil. Since the hydraulic pump starts even when the ignition is off, the battery must be...

Removal and installation of a transmission
Withdrawal Carefully! Risk of damage to electronic components when disconnecting the battery. Carefully follow the process of removing the battery. Disconnect...

Checking the oil level in the gearbox
Put the vehicle on a lift or in a pit so that it stands horizontally. Remove soundproofing. Position oil filling and draining tool -VAG 1782- under gearbox....

This section is available on russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

Share information:

Audi A2(1999-2005)