Marking gearbox The following data can be found on the gearbox housing -arrows- LHF = Gearbox letters D04 = Decoding 0026 = Sequence number K100808 = Plant: K = Kassel Date of...
Flywheel and dual clutch Flywheel and dual clutch 1. Flywheel: different designs depending on the model, take into account the suitability; 2. Coupling cover: depending on the design,...
Removing the flywheel The gearbox is secured to the engine and gearbox retainer -VAS 6095-. Remove the left shaft with flange. Secure puller -T40176- to flywheel -A- with nut -B-...
Removing the double clutch The gearbox is secured to the engine and gearbox retainer -VAS 6095-. Remove the flywheel. Drain ATF. Remove the lip seal for the drive shaft using the hook...
Replacing the drive shaft ball bearing Remove double clutch -1-. On the removed clutch housing cover, remove the retaining ring -arrow-. Press out the double clutch ball bearing. Depending on the...
Electrical, electronic components and their location Diagnostic connector Installation location: Diagnostic connector for diagnostic the complex is located in the footwell on the driver's side. Before eliminating...
Mechatronic connectors and sensor modules Mechatronic electrical connectors 1. Used gearbox for printed circuit board 1; 2. Used gearbox for printed circuit board 2; 3. Printed circuit board 2; 4. Plug...
Guided functions on the gearbox Operating procedure The tester is connected. On the diagnostic tester in the Guided functions mode in the folder «02 - gearbox electronics, functions» select...
Gear shift mechanism Before disassembling the gear shift mechanism, a check must be performed. Gear shift mechanism I 1. Selector handle; 2. Decorative rosette; 3. Selector cuff;...
Checking the gear shift mechanism 1. Checking the operation of the gear shift mechanism drive With automatic transmission selector positions,,S", "ABOUT", "R" and in "Tiptronic groove" The...
Emergency unlocking of the gear shift mechanism If the battery is disconnected or discharged, the automatic transmission selector cannot be moved out of position "R". The vehicle cannot be moved or towed....
Removing selector lever lock solenoid -N110- Move the selector lever to position "R". Remove the front ashtray. Unscrew nuts -1,3,5,6- a few turns, but do not unscrew completely. Thus, the functional...
Removing selector lever sensor control unit -J587- Remove the automatic transmission lever handle. Remove the front ashtray. Disconnect plug connector -1-. Unlock 4 tabs -arrows- and remove selector lever...
Removing selector lever position P switch -F305- Installation location: Consisting of 2 reed switches -1- and -2-, the selector lever position P switch -F305- is mounted on the board -B- of the automatic...
Removing the Shift Module Function Block Remove the front ashtray. Disconnect electrical connectors -2- and -4-. The damping mat is not shown in the figure. When removing the gearshift mechanism under...
Selector lever cable Selector lever cable 1. Selector cable retaining clamp on the shift actuator functional unit; 2. Seal ring: replace; 3. Bolt: for adjusting the selector cable;...
Installation of gearbox Note: Replace bolts that have been overtightened. Replace self-locking nuts and bolts and seals. rings, gaskets and seals. cuffs Hose fittings, as well as air...
Drain, filler and control plugs Drain, filler and inspection plugs I 1. ATF drain plug; 2. Sealing collar: ATF drain plug; replace; 3. Filler and inspection plug for transmission oil (MTF):...
Draining and filling ATF The engine is switched off. Place the vehicle on a lift or in a pit so that it stands horizontally. Selector lever in position "R". Pull the parking brake...
ATF cooler, ATF lines, ATF line filter The illustration shows the ATF lines of the 3.0 l TDI engine. ATF cooler, ATF lines, ATF line filter 1. ATF radiator: built into the coolant radiator; 2. Seal...
ATF lines, ATF cooler and ATF replacement filter ATF lines, ATF cooler and ATF replacement filter I 1. Oil pipes: replace after removal; Before inserting, lubricate the seal. ATF oil rings; 2. Seal ring:...
Mechatronic gearbox with double-disc clutch -J743- Mechatronic gearbox with double-disc clutch -J743- II 1. ATF drain plug; 2. Sealing collar: replace; 3/6/10/38. Bolt; 4. Expansion rivet: as standard, for...
Removing the ATF pan Remove the cross braces from the subframe. Risk of damage to chassis parts. If the unit support, steering gear or subframe spacer is not mounted properly, the...
Drain transmission oil (MTF) Transmission oil temperature approx. 20°C (room temperature). Gearbox installed: Place the vehicle on a lift and in a pit so that it is absolutely horizontal....
Front final drive, shaft seals Front final drive, shaft seals 1. Flywheel; 2. Seal ring: for left shaft with flange; between the main gear and the gearbox housing; 3. Adjusting washer:...
Center Differential Housing — Threaded Driveshaft The center differential housing can also be removed and installed with the gearbox installed. Center differential housing - threaded driveshaft 1. Bolt:...
Center differential housing — push-in driveshaft The center differential housing can also be removed and installed with the gearbox installed. Center differential housing - driveshaft with push-in connection...