Manual gearbox of a car Audi 100 C3, diesel
Manual Transmission Specifications
Type - Four or five forward gears and reverse, with synchroniz. in all forward gears; built-in final drive Identification Gearbox code: 014 - 4-speed box 013 -...
Type - Four or five forward gears and reverse, with synchroniz. in all forward gears; built-in final drive Identification Gearbox code: 014 - 4-speed box 013 -...
General description
The manual transmission can be a 4-speed, or one of three 5-speed options, according to the model. The gearbox is bolted to the rear of the engine in the usual...
The manual transmission can be a 4-speed, or one of three 5-speed options, according to the model. The gearbox is bolted to the rear of the engine in the usual...
Maintenance and inspection
1. At the intervals given in Section " Maintenance " at the beginning of this manual, inspect the gearbox connector surfaces and seals. 2. Also check the level...
1. At the intervals given in Section " Maintenance " at the beginning of this manual, inspect the gearbox connector surfaces and seals. 2. Also check the level...
Gearbox — removal and installation
1. Position the front of the vehicle on a pit, or on an incline or axle stands, and apply the handbrake. 2. Disconnect the negative battery cable. 3. Unscrew...
1. Position the front of the vehicle on a pit, or on an incline or axle stands, and apply the handbrake. 2. Disconnect the negative battery cable. 3. Unscrew...
Gearbox (014) — disassembly into main blocks
1. Remove the gearbox drain plug, drain the oil, install the plug. Clean external dirt from the transmission housing. 2. Remove the bolts from the shift...
1. Remove the gearbox drain plug, drain the oil, install the plug. Clean external dirt from the transmission housing. 2. Remove the bolts from the shift...
Input shaft (014) — disassembly and assembly
Note: 4 and 5 speed gearboxes have many very similar components. Minor differences are not affected in the described procedure. 1. Remove the circlip from the...
Note: 4 and 5 speed gearboxes have many very similar components. Minor differences are not affected in the described procedure. 1. Remove the circlip from the...
Output shaft (014) — disassembly and assembly
1. The meshing depth of the crown wheel gear is adjusted at the factory, it is set in the optimal position to ensure quiet operation and long life. When...
1. The meshing depth of the crown wheel gear is adjusted at the factory, it is set in the optimal position to ensure quiet operation and long life. When...
Transmission / final drive housing (014) — maintenance
1. Removal and installation of the clutch release mechanism installed in the gearbox housing are described in Section 5 . Input shaft needle bearing 2. Use a...
1. Removal and installation of the clutch release mechanism installed in the gearbox housing are described in Section 5 . Input shaft needle bearing 2. Use a...
Bearing / gear housing (014) — maintenance
1. Replacing the bearing housing will affect the installation of the crown wheel and gears ( see chapter 6 point 1 ). To ensure correct installation,...
1. Replacing the bearing housing will affect the installation of the crown wheel and gears ( see chapter 6 point 1 ). To ensure correct installation,...
Switch cover (014) — maintenance
1. Extend the shift shaft and spring. 2. Before removing the rear bushing, remove the rear oil seal, then remove the bushing from the front end of the casing....
1. Extend the shift shaft and spring. 2. Before removing the rear bushing, remove the rear oil seal, then remove the bushing from the front end of the casing....
Gearbox (014) — Assembly
1. If the shift rods were removed from the bearing carrier, check that they are inserted correctly and that the lock pistons are present. 2. Install the gear...
1. If the shift rods were removed from the bearing carrier, check that they are inserted correctly and that the lock pistons are present. 2. Install the gear...
Gear shift lever (014) — removal, installation and adjustment
1. Adjustment of the shift rod requires a special tool, if the rod needs to be disconnected, it is very important to mark the position of the shift rod in the...
1. Adjustment of the shift rod requires a special tool, if the rod needs to be disconnected, it is very important to mark the position of the shift rod in the...
Shift rod (014) — disassembly and assembly
1. The shift rod consists of two main parts: the shift rod clutch assembly and the shift lever assembly. Gear Lever Assembly 2. Remove the transmission control...
1. The shift rod consists of two main parts: the shift rod clutch assembly and the shift lever assembly. Gear Lever Assembly 2. Remove the transmission control...
Gearbox (013, 093) — disassembly into main blocks
1. Remove the drain plug, drain the oil, install the plug. Clean external dirt from the transmission housing. 2. Pry off the cover plate with a screwdriver and...
1. Remove the drain plug, drain the oil, install the plug. Clean external dirt from the transmission housing. 2. Pry off the cover plate with a screwdriver and...
Input shaft (013 and 093) — disassembly and assembly
The procedure for removing the front input shaft components is the same as for the 014 transmission described in Chapter 5 . The rear end of the input shaft is...
The procedure for removing the front input shaft components is the same as for the 014 transmission described in Chapter 5 . The rear end of the input shaft is...
Output shaft (013 and 093) — disassembly and assembly
The procedure is identical to that described for the 014 gearbox, see Chapter 6 . The rear end of the output shaft is longer to accommodate the 5th gear....
The procedure is identical to that described for the 014 gearbox, see Chapter 6 . The rear end of the output shaft is longer to accommodate the 5th gear....
Transmission / final drive housing (013 and 093) — maintenance
The procedure is the same as described for the 014 gearbox with the following exceptions: A) The outer output shaft bearing route on the 093 gearbox is...
The procedure is the same as described for the 014 gearbox with the following exceptions: A) The outer output shaft bearing route on the 093 gearbox is...
Gear Fastener (013 &093) — Service
The procedure is identical to that for the 014 gearbox, see Chapter 8 with the following exceptions. Gear bearing - replacement 1. Unscrew the four bolts,...
The procedure is identical to that for the 014 gearbox, see Chapter 8 with the following exceptions. Gear bearing - replacement 1. Unscrew the four bolts,...
Switch housing (013 and 093) — maintenance
Selector seal - replacement 1. Remove the oil seal with a screwdriver (photo). 2. Insert a new oil seal. 3. Fill the space between the oil seal lugs with...
Selector seal - replacement 1. Remove the oil seal with a screwdriver (photo). 2. Insert a new oil seal. 3. Fill the space between the oil seal lugs with...
5th gear components (013 and 093) — maintenance
1. Check the condition of the 5th gear and the 5th driven gear, replace them as needed. 2. If you need to disassemble the synchronizer, first mark the...
1. Check the condition of the 5th gear and the 5th driven gear, replace them as needed. 2. If you need to disassemble the synchronizer, first mark the...
Gearbox (013, 093) — Assembly
1. On the 093 gearbox, lower the differential into the final drive housing and install the cover with a new O-ring where present. If an O-ring is not used, the...
1. On the 093 gearbox, lower the differential into the final drive housing and install the cover with a new O-ring where present. If an O-ring is not used, the...
Gear shift lever (013 and 093) — removal, installation and adjustment
The procedure is basically the same as for the 014 gearbox described in Chapter 11 . However, after checking the return distance of 1st gear, engage 5th gear...
The procedure is basically the same as for the 014 gearbox described in Chapter 11 . However, after checking the return distance of 1st gear, engage 5th gear...
Shift rod (013 and 093) — disassembly and assembly
The procedure is the same as for the 014 gearbox described in Chapter 12 . However, the base of the shift lever is not bent, and therefore can be set...
The procedure is the same as for the 014 gearbox described in Chapter 12 . However, the base of the shift lever is not bent, and therefore can be set...
Gearbox (016) — disassembly into main blocks
1. Remove the gearbox drain plug, drain the oils, install the plug. Clear a casing of a transmission of a dirt. 2. Mark the position of the gear selector lever...
1. Remove the gearbox drain plug, drain the oils, install the plug. Clear a casing of a transmission of a dirt. 2. Mark the position of the gear selector lever...
Input shaft (016) — disassembly and assembly
1. Remove the retaining ring at the end of the shaft, remove the thrust washer (early models). 2. Raise the 4th needle bearing gear. If the bearing needs to be...
1. Remove the retaining ring at the end of the shaft, remove the thrust washer (early models). 2. Raise the 4th needle bearing gear. If the bearing needs to be...
Output shaft (016) — disassembly and assembly
1. The depth of engagement of the gear with the crown wheel is adjusted at the time of manufacture. When changing components that affect engagement,...
1. The depth of engagement of the gear with the crown wheel is adjusted at the time of manufacture. When changing components that affect engagement,...
Bearing/Gear Fastener (016) — Maintenance
1. A general view of the bearing carrier and components is shown in Fig. 6.37. 2. If it is necessary to disassemble the reverse intermediate shaft, remove the...
1. A general view of the bearing carrier and components is shown in Fig. 6.37. 2. If it is necessary to disassemble the reverse intermediate shaft, remove the...
Transmission / Final Drive Cover — Maintenance (016)
1. Maintenance of the gearbox housing is the same as for the 014 gearbox described in Chapter 7 except for the gear bearing. 2. Gear outer ring with flange....
1. Maintenance of the gearbox housing is the same as for the 014 gearbox described in Chapter 7 except for the gear bearing. 2. Gear outer ring with flange....
Gear Fastener Housing Coating (016) — Maintenance
1. Before removing the output shaft roller bearing, first remove the baffle and then remove the circlip. 2. Place the bearing inner race in place on the back...
1. Before removing the output shaft roller bearing, first remove the baffle and then remove the circlip. 2. Place the bearing inner race in place on the back...
Gearbox (016) — assembly
1. Install differential as described in Chapter 20 , step 1, then move the reverse gear to the engaged position, disengage one end of the spring clip from the...
1. Install differential as described in Chapter 20 , step 1, then move the reverse gear to the engaged position, disengage one end of the spring clip from the...
Gear lever (016) — removal, installation and adjustment
1. Models with 016 transmissions use two types of shift lever assembly. The early type uses a single shift rod and is shown in Fig. 6.48. The late type uses a...
1. Models with 016 transmissions use two types of shift lever assembly. The early type uses a single shift rod and is shown in Fig. 6.48. The late type uses a...
Shift rod (016) — disassembly and assembly
Note: Before starting, see Chapter 31, paragraph 1 . 1. The shift rod consists of two main parts: the shift lever assembly and the link rods. Gear Lever...
Note: Before starting, see Chapter 31, paragraph 1 . 1. The shift rod consists of two main parts: the shift lever assembly and the link rods. Gear Lever...
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